Dexta Owners Manual (Part III)

Lubrication ENGINE LUBRICATION
GEARBOX AND REAR AXLE LUBRICATION
STORAGE OF LUBRICANTS
PERIODIC LUBRICATION
Running in the tractor
AFTER THE FIRST 25 HOURS
THE LUBRICATION SCHEDULE
Mechanical maintenance
VALVE TAPPET ADJUSTMENT
FUEL SYSTEM
HANDLING AND STORAGE OF DIESEL FUEL
REFUELLING THE TRACTOR
FUEL INJECTION EQUIPMENT
FUEL INJECTION PUMP
FUEL INJECTORS
FUEL FILTER
BLEEDING THE FUEL SYSTEM
TIMING THE FUEL INJECTION PUMP
PNEUMATIC GOVERNOR
THE AIR CLEANER TO REMOVE AND CLEAN THE AIR CLEANER
TO REPLACE THE AIR CLEANER
CLUTCH PEDAL ADJUSTMENT TRACTORS WITH SINGLE PLATE CLUTCH
TRACTORS FITTED WITH "LIVE" POWER TAKE-OFF
CONTINUOUS "LIVE" P.T.O. OPERATION

Lubrication

Your new Dexta represents an investment which you will wish to safeguard by regular servicing to ensure the best performance over many years. Every Dexta is backed by the World-wide Fordson Tractor Dealer Organisation and your local Dealer will be only too happy to discuss the question of regular servicing with you. It is obviously desirable for servicing to be carried out by skilled mechanics as the tractor can then at the same time be inspected for maladjustments which can be put right before they become serious.

Should it not be possible to have this work carried out by your Dealer then you will find in this section all the information you require to carry out the all-important lubrication checks. This work is described and illustrated on the chart enclosed with this book and the items of mechanical maintenance are covered in detail in the next chapter.

The most important function of a lubricant is to prevent friction. An oil of the right grade for the job will maintain a thin film between the working surfaces of the bearing or gear teeth, preventing metal to metal contact, cooling the metals and above all preventing friction. To do this effectively a good quality lubricant approved for the particular application must be used. An incorrect lubricant may not be able to maintain a film of oil between the working parts and once the film breaks down wear and eventual failure of the parts is inevitable.

In addition to eliminating friction the engine oil of any diesel engine has the important task of keeping the engine clean and free from sludge and products of combustion which would otherwise block oilways and cause piston rings and valves to stick. Some good quality lubricants have special additives which make them specially suited to the diesel engine. Use an approved oil and be sure your tractor will not let you down through faulty lubrication.

Oils have a limited useful life after which the effects of time, moisture due to condensation, and in the case of the engine the effects of heat, and combustion by-products will combine to reduce its lubricating properties. It is therefore foolish to use a lubricant for longer than the specified period. The recommended intervals between oil changes, detailed on the next few pages, have been decided on after prolonged tests and have been proved the most suitable for normal operation. In extremely arduous operating conditions, however, it may be necessary to change oils more frequently and this point should be discussed with your local Dealer.
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ENGINE LUBRICATION

The engine lubricating system is a combination of pressure feed and splash feed (Fig. 10).


Fig. 10 - The Engine Lubrication System (click to see enlargement)

The oil pump draws oil through a strainer screen in the sump and passes it through a full flow filter into the main oil gallery for distribution to the various parts of the engine. An external feed pipe is used to convey oil to the rocker shaft assembly. The cylinder bores are lubricated by oil thrown up by the movement of the crankshaft through the oil in the sump. The full flow filter has a renewable element which should be changed at the recommended intervals (see Lubrication Chart).
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GEARBOX AND REAR AXLE LUBRICATION

In both cases the gears run partly immersed in oil and the rotation of the gears and shafts ensures distribution of oil to all moving parts. The oil in the rear axle lubricates the final reduction gear and differential assembly and is also used for operating the hydraulic power lift. As the hydraulic lift pump and control valves are machined to very fine limits, cleanliness is essential when handling lubricants to prevent ingress of foreign matter. The oil is filtered at the pump inlet by a strainer gauze and also by a magnetic plug which will remove small metallic particles from circulation. Under certain conditions of operation a proportion of the oil is passed through a filter situated on the hydraulic lift oil return pipe which is capable of filtering very small particles. These filters will not require periodic attention providing the rear axle oil level is checked and the oil changed at the correct intervals.
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STORAGE OF LUBRICANTS

Great care has been taken in designing the engine to provide adequate filtration for the oil and to ventilate the crankcase to avoid oil contamination. The same care is obviously required in storing and handling lubricants. Make sure that all containers used are clean and that the drums in which the oil is kept always have the bungs replaced to prevent dirt or water getting in.
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PERIODIC LUBRICATION

Inside the cover of this book you will find a chart giving full details of the lubrication checks which have to be carried out at specified intervals. The information is presented in this form so that the chart can be permanently mounted on a board and kept for quick reference in the bam or shed where the tractor is normally serviced. The mechanical adjustments and the fuel system servicing are items which do not normally require attention at such frequent intervals as most of the lubrication items, and these are therefore only briefly summarised on the chart. For full information on these refer to the next chapter. In addition all the items requiring periodic attention are listed elsewhere.

Although the information contained in this book should enable the operator to carry out the routine services, it is advisable to have the tractor checked periodically by a trained mechanic who when carrying out the necessary lubrication and adjustments will be able to inspect the tractor thoroughly, detect any minor defects and rectify these before they become serious. Your Authorised Fordson Tractor Dealer will be pleased to discuss this question and give details of a suitable maintenance scheme.
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Running in the tractor

The process of running in the tractor has been discussed at length elsewhere and it will be evident from these remarks that during the first 50 working hours correct lubrication is especially important. A constant check should be kept on all oil levels, particularly the engine oil, and when necessary these should be topped up with an approved oil. The correct grades to use are listed in the Specification.

After the first day's work open the two drain taps on the radiator and cylinder block, allow the engine to cool down and flush the system through thoroughly.

The first main service should be carried out at 25 working hours. At this stage the engine oil should be drained when hot and the sump refilled with fresh oil of the correct grade. In addition all the items listed below should receive attention.
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AFTER THE FIRST 25 HOURS

At this stage the tractor should be checked over thoroughly for tightness of all external bolts and the items detailed below serviced. Your Authorised Dealer will be pleased to carry out this work for you.

  1. Drain the engine oil, remove and clean the sump strainer, clean filter body and refill the sump to the full mark on the dipstick with fresh oil.
  2. Clean fuel filter, check and tighten all fuel feed pipe unions, and bleed fuel system.
  3. Check and adjust tappet clearances.
  4. Clean and refill air cleaner.
  5. Check fan belt tension and adjust if necessary.
  6. Check gear box, rear axle and steering box oil levels, and top up if necessary.
  7. Check the front wheel bearings for free play, adjust if necessary and repack the hub cap with grease.
  8. Lubricate all grease points.
  9. Check tyre pressures.
  10. Check wheel nuts and all steering connections.
  11. After the belt pulley has been used check the pulley nut for tightness.
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THE LUBRICATION SCHEDULE

Watch your Proofmeter reading and service your tractor at the correct periods according to the lubrication chart.


The Lubrication Chart (click to see enlargement)

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Mechanical maintenance

This section describes the mechanical adjustments which are required from time to time and which can be incorporated in the lubrication services. Maintaining the correct adjustment of controls and moving parts is important, as in addition to providing safe and efficient operation, wear on the parts will be reduced to a minimum.


Fig. 11 - The Engine (click to see enlargement)

Fig. 19 - The Gearbox (click to see enlargement)

In addition to routine checks and adjustments this section also gives full information on adjustments that may have to be carried out to suit the tractor for any particular operating conditions, such as altering front and rear track widths and adding liquid ballast.
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VALVE TAPPET ADJUSTMENT

Tappet clearance is an important factor in the efficient operation of the engine and a check at regular intervals of not more than 600 working hours will indicate when adjustment is necessary to ensure that engine performance is kept up to standard. The clearance is the same on all valves and should be 0.010 in. (0.25 mm) when the engine is at its normal operating temperature.

To set the tappet clearance the following procedure should be adopted:

  1. Run the engine until its normal operating temperature is reached.
  2. Stop the engine and make sure that the stop control is held in the "out" position to ensure that the engine does not start when it is being "turned over" during adjustment.
  3. Remove the primary air cleaner from the body of the main air cleaner and the vertical exhaust silencer (when fitted) from the exhaust manifold. Remove the bonnet (four screws, spring washers and nuts), followed by the valve rocker cover (two self-locking nuts, flat washers and spring washers).
  4. Move the small flywheel inspection cover on the left hand side of the clutch housing to one side and rotate the engine until the line marked "TDC" on the flywheel is in line with the "V" notch in the clutch housing. Check that No. 1 piston is at top dead centre on its compression stroke, i.e. valves numbers 1 and 2 are closed (valves numbered from front to rear of the engine).
  5. Check the clearances on valves number 1, 2, 3 and 5 by inserting a 0.010 in. feeler blade between the end of the tappet adjusting screw and the adjacent pad on the rocker (see Fig. 12). If the clearance is incorrect, loosen the locknut of the tappet adjusting screw and turn the screw in or out as necessary until the correct clearance is obtained. Hold the screw and tighten the locknut, then re-check the clearance.


Fig. 12 - Valve Tappet Adjustment

  1. Turn the engine through one complete revolution (flywheel timing marks again aligned) and adjust valves number 4 and 6.
  2. Replace the rocker cover, taking care that the gasket is correctly lobated in the cover and secure with two fibre washers, flat washers and self-locking nuts in that order.
  3. Replace the engine bonnet, primary air cleaner and vertical exhaust silencer (where fitted) and close the flywheel inspection cover on the clutch housing.
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FUEL SYSTEM

It must always he remembered that the injection equipment used on your tractor is made to very accurate limits, and therefore even the smallest particle of dirt that enters the fuel pump may destroy the accuracy of the equipment, by causing scoring or premature wear on the highly finished parts.
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HANDLING AND STORAGE OF DIESEL FUEL
It is essential that the diesel fuel used in your tractor is completely free from dirt or water. This can only be accomplished by always ensuring that care is taken in storing and handling, and that only reputable grades of fuel are used. The most satisfactory arrangement for storage is a bulk storage installation with a tank and pump). However, a gravity feed installation located high enough to enable the tractor tank to be filled, and set to slope downwards at the rear to allow sediment to settle, is a satisfactory method of storage. Never use a galvanised tank. The zinc from the coating will react with the diesel fuel and form undesirable compounds which can adversely affect the operation of the fuel injection equipment. If you have to keep your fuel in drums or barrels, it is preferable that you keep them in a clean dry shed, with a concrete floor. Your lubricating oil can also be stored there. If possible use a 40 gallon barrel, fitted with a tap and mounted lengthwise on a trestle so that the barrel slopes downwards approximately half inch per foot (5 cm. per metre) away from the tap. This will allow the sediment in the fuel to settle at the rear of the tank, and remain as the fuel is drawn from the barrel. Never tip the barrel so that you use the fuel below the level of the tap. After use replace the bung securely in the top, and clean up any fuel you have spilt, as fuel oil does not evaporate and will collect dust and dirt if allowed to remain. When a new barrel of fuel is going to be used, mount it on the trestles and allow it to stand for at least 24 hours, to allow any sediment that may be present to settle.
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REFUELLING THE TRACTOR
If it is not possible to refuel by hose from the fuel tank, a suitable can and a funnel with a fine gauze filter should be obtained, and used only when filling your tractor with fuel. Do not be tempted when in a hurry to use any can that may come to hand, as if there is water, dirt or rust in the can it will then go into the tank with the fuel. Try and make a practice of refuelling in a sheltered position and always wipe the fuel tank around the filler cap before filling and immediately replace the cap after filling. The fuel tank has a capacity of 7 gallons (31.8 litres) and at its base are fitted the fuel supply tap and the induction primer pump. The vent hole in the fuel tank filler cap should be kept free of obstruction.
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FUEL INJECTION EQUIPMENT
Fuel supplied from the tank by the fuel lift pump passes through a renewable element filter before entering the injection pump, where it is pumped under high pressure to the injector of each cylinder. The injection pump is fitted with a pneumatic governor which provides a means for varying the quantity of fuel supplied to the injectors according to engine speed and load requirements.
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FUEL INJECTION PUMP
The fuel injection pump should not require attention between engine overhaul periods providing the fuel filter is serviced at the recommended intervals. On no account should the injection pump be tampered with; any repairs necessary should be entrusted to your Authorised Dealer.
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FUEL INJECTORS
After intervals of not more than 600 working hours it will be necessary to remove the injectors for servicing.


Fig. 13 - Removing the injectors

If the tractor is operating in exceptionally difficult conditions it may be necessary to service the injectors more frequently to ensure engine performance and fuel consumption are not deteriorating.
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FUEL FILTER
At the same time that the injectors are overhauled (i.e. 600 hours maximum) the fuel filter element should be renewed. Detach the filter body by unscrewing the centre bolt. Remove the element and clean the interior of the body, using a brush and clean fuel oil. Do not use a rag to clean the filter body, and do not touch it with dirty hands. Fit the new element (See Fig. 14) and a new rubber sealing ring between the filter body and the filter head. When retightening the centie bolt use a five inch long spanner and apply moderate pressure only to ensure that the sealing ring is not damaged by over-tightening. After renewing the fuel filter element it will be necessary to bleed the fuel system as described below.


Fig. 14 - Changing the fuel filter

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BLEEDING THE FUEL SYSTEM
Ensure that all fuel pipe connections are tight and there is sufficient fuel in the tank. Ensure that the fuel tap is in the "on" position, and slacken the two bleed screws on the fuel filter head (see Fig. 15).


Fig. 15 - Bleeding the Fuel System (click to see enlargement)

Operate the primary lever on the fuel lift pump, and continue pumping until a stream of fuel, free of air bubbles, issues from the filter. If a full stroke cannot be obtained on the priming lever this indicates that the pump linkage is being held in compression by the operating cam. To release the linkage turn the engine through one revolution.

Tighten first the inlet and then the outlet bleed screws as the priming lever returns to its upper position. Next loosen the bleed screw on the injection pump two to three turns, and repeat the operation, securely tightening the bleed screw when all traces of air have been removed.

Wipe all surplus fuel oil from the exterior of the filter and the injection pump.
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TIMING THE FUEL INJECTION PUMP
The fuel injection pump is timed to commence injection at 26' before top dead centre and this can, if necessary, be checked in the following manner.

  1. Move the inspection cover on the left hand side of the clutch housing to expose the fly wheel, and with No.1 piston on its compression stroke rotate the crankshaft until the line marked "SPILL" on the flywheel is in line with the notch in the clutch housing (see inset on Fig. 16).


Fig. 16 - Checking Injection Timing (click to enlarge)

  1. Remove the plate from the left hand side of the timing case, and if the injection timing is correct the unmarked line on the fuel pump drive gear adaptor should be in line with the fixed pointer on the pump (see Fig. 16).
  2. If the lines are slightly out of alignment, remove the inspection cover from the front of the timing case cover, slacken the three set-screws securing the fuel pump drive gear to the adaptor and turn the adaptor until the timing marks coincide.
  3. Retighten the fuel pump gear set screws, replace the timing case inspection cover using a new gasket, and tighten the four retaining bolts securely.
  4. Replace the flywheel inspection cover.
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PNEUMATIC GOVERNOR
The governor is a sealed unit and if for any reason it requires attention you should consult your Authorised Dealer. If it is necessary to adjust the idling speed of the engine, the engine should first be warmed up to its normal operating temperature after which the idling screw (unsealed screw) on the inlet manifold should be screwed in or out to give the desired engine speed. Every 200 working hours remove the small circular cover plate on the side of the governor and examine the gauze filter capsule (Fig. 17). If it is obstructed by dust, remove and wash thoroughly.


Fig. 17 - Governor Filter Capsule.

Before refitting, lightly oil the gauze but do not dip it in oil as the surplus may find its way into the governor.
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THE AIR CLEANER

The whole time the engine is running a large volume of air is continuously being drawn at speed into the combustion chambers where it is compressed to a high temperature. In most operating conditions the air initially contains a certain amount of dust, chaff and other impurities which if allowed to enter the cylinders could have a harmful effect. In addition to forming excessive deposits on the valves, combustion chambers and pistons, and fouling the lubricating oil, particles of dust have an abrasive effect on the working parts of the engine and will inevitably cause excessive wear.

The function of the air cleaner is to remove such impurities from the air before it enters the engine, and it will fulfil this function efficiently, and protect the engine, only if it is itself cleaned at regular intervals and the oil in the base maintained at the correct level.

As described on the Lubrication Chart the oil level should be checked daily and the oil renewed after every 50 working hours. At the same time as the oil is changed, the lower filter gauze should be cleaned thoroughly (Fig. 18), and the pre-cleaner inspected. It may be found that the vanes in the underside of the pre-cleaner or the two slots in the domed top are partially blocked and these should be cleared. The purpose of the vanes is to impart a swirling motion to the air when it enters the pre-cleaner so that larger particles will be thrown outwards and escape through the two slots in the top.

It must be stressed that although the above checks will be satisfactory in average working conditions, if the tractor is used in dusty conditions, the air cleaner should be checked, if necessary, several times each day to prevent it becoming blocked. In addition to the checks described on the Lubrication Chart, the air cleaner should be completely stripped down and all parts thoroughly cleaned every 600 working hours, or yearly, whichever occurs first, although this interval also should be appreciably reduced if the tractor is operating in dusty conditions.


Fig. 18 - Removing Air Cleaner Base

Remember also that the engine governor operates from the inlet manifold which is directly connected to the air cleaner. Consequently the engine must not be started when the air'cleaner base is removed, or the governor will not operate correctly and the engine speed may increase to a dangerous level.
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TO REMOVE AND CLEAN THE AIR CLEANER

  1. Remove the pre-cleaner, vertical exhaust silencer (where fitted) and the engine bonnet (4 screws and nuts).
  2. Disconnect the battery leads and remove the battery.
  3. Loosen the clamps securing the air cleaner base to the main body and remove the base and lower gauze filter.
  4. The air cleaner support bracket incorporates the throttle cross shaft, and before removing the air cleaner it is necessary to detach the connecting linkage from the inside and outside ends of this cross shaft (the inside fink is secured by a split pin and the outside link connection is by means of a spring loaded hall joint).
  5. Loosen the clamp at the air cleaner end of the air inlet hose.
  6. Remove the four bolts securing the main body of the air cleaner to the battery heat baffle and remove the air cleaner body. Thoroughly clean all parts of the main oil bath air cleaner and the pre-cleaner. Paraffin may be used for cleaning, but in this case, all parts should be dried thoroughly before re-assembly.
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TO REPLACE THE AIR CLEANER

  1. Refit the body of the cleaner in position on the battery heat baffle and secure in position with four bolts and spring washers.
  2. Replace the air inlet hose and tighten the hose clamp securely.
  3. Reconnect the linkage to the inside and outside ends of the throttle cross shaft.
  4. Refill the oil bath with clean engine oil to the level of the shoulder formed by the reduced meter at the lower end of the base. Replace the base and gauze filter in position on the main body and tighten the ring clamp securely.
  5. Replace the battery and reconnect the leads, ensuring that the positive terminal is connected to the earth strap.
  6. Replace the engine bonnet (four screws and nuts), vertical exhaust silencer and the pre-cleaner.
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CLUTCH PEDAL ADJUSTMENT

The standard clutch on the tractor is of the dry single plate type which requires no attention apart from ensuring that the clutch pedal free movement (i.e. the distance the pedal may be moved before encountering resistance) is maintained at a specified figure (19 mm). See Fig. 20.


Fig. 20 - Clutch pedal free movement

Failing to maintain this free movement will result in clutch slip giving rise to excessive wear, overheating and eventual clutch failure. On tractors equipped with "Live" PTO a double clutch is providing individual transmission of engine power to the rear wheels and to the power take-off drive. Clutch pedal free movement on these models should also be maintained at 19 mm.
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TRACTORS WITH SINGLE PLATE CLUTCH
Remove the split pin and clevis pin on the operating rod (Fig. 21A) and turn the clevis to increase or decrease the effective length of the rod until 19 mm free movement is obtained at the pedal. Replace the clevis pin and secure with a new split pin.


Fig. 21 A/B - Adjusting clutch pedal free movement


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TRACTORS FITTED WITH "LIVE" POWER TAKE-OFF
The clutch release arm used on these models incorporates an adjustable screw, the head of which bears against a lug cast on the transmission housing when the clutch pedal is released (Fig. 21B). To set the pedal free movement release the adjusting screw locknut and turn the screw until the specified 19 mm.

Under no circumstances should the clutch operating rod be altered in length to adjust pedal free movement on these models.
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CONTINUOUS "LIVE" P.T.O. OPERATION
When operating certain types of equipment from a "Live" P.T.O. it may be desirable to reset the clutch linkage to obtain a continuous drive to the equipment, i.e. so that the clutch pedal when fully depressed connects the drive to the transmission only. To reset the clutch linkage remove the clevis pin spring clip and withdraw the clevis pin. Connect the foremost of the two holes in the clevis to the clutch withdrawal lever and refit the spring clip to lock the clevis pin. Do not disturb the clevis lock nut.

WARNING: This provision is intended mainly for operating hydraulic equipment but in any case, in the interests of safety, the recommendations of the equipment manufacturer should be followed.
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END OF PART III

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