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Author Topic:   Axel repair
Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted March 10, 2006 19:52     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello everyone,

After I have removed the front wheels and cleaned the axel and bearings, I noticed the bearing places on the axel was worn, because the bearing had turn with the wheels. Is there a way of repairing this damage? I consider welding and then machining on the turning machine, but welding means heat and that means tensions. I could make it smaller in diameter and put bushes over the machined place, but it makes the axel less strong. Maybe there’s another way to repair this in an easy way. Any help will be appreciated.

Kind regards Henk

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Emiel
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Posts: 680
From: Etten GLD Netherlands
Registered: Nov 2002

posted March 10, 2006 23:42     Click Here to See the Profile for Emiel   Click Here to Email Emiel     Edit/Delete Message   Reply w/Quote
Hi Henk,

When the bearing location on your axles are worn, I assume your whole axle is quite worn.

IMHO repairing something like that is quite a time consuming job, and unless you can do the welding and turning down yourself, the labour will cost you more than replace the spindles with new ones, or used ones.

Then you have good bearing faces, a good thread for the locknut to adjust your bearings and a circular king pin off the correct diameter for the spindle bushings.
Off course the splines will be new, and normally they arent very good on used tractors.

Kind regards
Emiel

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Brian
Rules All Things Blue

Posts: 2824
From: United Kingdom
Registered: Feb 2002

posted March 11, 2006 08:55     Click Here to See the Profile for Brian   Click Here to Email Brian     Edit/Delete Message   Reply w/Quote
Some machine shops offer metal spraying facilities. This does not involve the localised heating of welding and is a very succesful way of repairing things like bearing mounting surfaces and even crankshafts. It used to be far cheaper than new units and our local repair shops still use the service for items like you have.

Think you might have to ask around in your area.

------------------
Kind regards
Brian

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted March 12, 2006 15:34     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello Emiel and Brian,

Emiel, New axels are easy to become. But my goal is to use as much original parts from the tractor as I can. Bay the way, do you know how much these axels cost?
Brian. I was thinking of a way to bring up a small chrome layer. At the shipyard I use to work was this done with special equipment. Unfortunately they don’t do it anymore. I assume you mean that sort of job. I think this can not me done by my self but it's a specialist job.

Regards Henk

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Emiel
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Posts: 680
From: Etten GLD Netherlands
Registered: Nov 2002

posted March 12, 2006 17:28     Click Here to See the Profile for Emiel   Click Here to Email Emiel     Edit/Delete Message   Reply w/Quote
Hello Henk,

I never bought these spindles new, but I thought they were around 100 euro at HPS, but I'm not sure.

Problem with applying chrome is that the ovality off the axle stub will stay in tact, and chrome might be not very suited to be machined to the correct size.

Then turning the actual axle down, and glue or shrinks new bearing faces on, ie, bushes made on the lathe.

Kind regards
Emiel

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tmac
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Posts: 465
From: USA Washington state
Registered: Jul 2002

posted March 12, 2006 19:06     Click Here to See the Profile for tmac   Click Here to Email tmac     Edit/Delete Message   Reply w/Quote
Henk
there are multiple ways of repairing this condition.
First lets say about chroming, this can be a good way. But your bearing register must be round to do this Most everything I have seen in bearing registers dont wear round. Chrome applies evenly on the application. So it would have to turned before chrome application. Second the upper limits of chrome surface application is .010 inch.

There are more options for the home shop that are a decent fix but will not return it to original, but will be a good working solution.
1. Is just use shim stock and bearing lock tite to install the bearing tight. Find the flat or the low spot to put the shim at

2. Is the use of center punch marks all around the register to raise the metal a little then it will fit tight, use loctite on installation. This will only work if the register is soft enough to admit a mark, just do lots of small marks. Also if you can get this in a lathe between centers you can raise the size just by using the knurling tool.

3. Is the use of a new high strength bronze rod, sorry I just cant recall the name of the stuff I have used. But when heated with a torch it will flow like water. I have used this stuff many times for build up of pistons of Hyd cylinders and bearing registers. It is expensive the last I bought in 99 cost $14.00 lb in USA. It bonds easily, doesn't require a lot of heat and machines well I have machines this stuff down to .003 in of the original surface. When finished welding this stuff while your part is still hot bury in wood ash or cement powder for slow cooling. This may be for 12-24 hrs.

4. There is the fully machined shim, these are usually limited to the lower limit of .003 in for 1in and lower and additional .002 in per in of diam. made from a high alloy of 4140 or such. Applied to work with loctite and shrink fit.

5. Then there is just the plain old weld it up using MiG here no stick will do a clean enough job. But this only can be done if the spindle has not been hardened. You can weld if you cool in ash or cement to reduce stress, you can even just normalize it after that by reheating with a large heat source and slow cooling in still air.

Hope that helps

NOTE: normalizing can be done in a regular home oven. Just put it to the highest setting usually this is about 500 deg F* some may even go to 575* just remember, this will be long time 12 hrs or so. The lower the temp the longer the time.

[This message has been edited by tmac (edited March 12, 2006).]

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Barry Thomas
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Posts: 497
From: Anglesey, Wales
Registered: Jan 2003

posted March 12, 2006 22:30     Click Here to See the Profile for Barry Thomas   Click Here to Email Barry Thomas     Edit/Delete Message   Reply w/Quote
Henk,

Old 20 list the Major spindles (king pin) at nearly £100 each.

Barry

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted March 12, 2006 22:34     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello TMac,

Second the upper limits of chrome surface application is .010 inch.
The process I'm taking about is spraying Chrome on high temperature at the surface. You can do it up to more than a millimetre. Problem is the material is very hard. You can only grind it.

3. Is the use of a new high strength bronze rod, sorry I just cant recall the name of the stuff I have used.

Seems the right stuff for me. Please can you found out the name or brand of it?

Regards Henk

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tmac
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Posts: 465
From: USA Washington state
Registered: Jul 2002

posted March 13, 2006 06:36     Click Here to See the Profile for tmac   Click Here to Email tmac     Edit/Delete Message   Reply w/Quote
Hi Henk
I called the welding salesman that supplied me with that Rod. First he said the brand I got from him no longer exsits they were bought out. And from that company is discontinued. But
He told me what you should ask for at your welding store though. This is it.
--High strength nikel - silver bronze alloy thin flow--. The worst news while I paid $14.00 USD for it, and thought it was high, that is now a REAL bargin. He said it could be as much as $50.00 USD per lb now. ( ( If bad came to worse I could get some and sed to you. could cut to fit in USPS flat rate at $14.00 2lbs I think, this is a special package and will come in usualy 5 days but some countries 7 days

PS: Chrome metspay is not used for bearing buildup. Electro plateing indrustrial Hard chome is used for bearing stuff. If you do a spray or powder aplication use steel or bronze.
Chrome spray is used for inside pumps and hi corossion aplications. As It does not bond well.

quote:
Originally posted by Henk:
Hello TMac,
Second the upper limits of chrome surface application is .010 inch.
The process I'm taking about is spraying Chrome on high temperature at the surface. You can do it up to more than a millimetre. Problem is the material is very hard. You can only grind it.

3. Is the use of a new high strength bronze rod, sorry I just cant recall the name of the stuff I have used.

Seems the right stuff for me. Please can you found out the name or brand of it?

Regards Henk


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GT
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Posts: 44
From: WA. Australia
Registered: Mar 2005

posted March 13, 2006 10:12     Click Here to See the Profile for GT   Click Here to Email GT     Edit/Delete Message   Reply w/Quote
Henk,

I metal sprayed mine with a product called Chromex 20. It is really good for building up worn shafts. The chrome makes it a little easier to machine so you don't need to cylindrically grind it (costly). Next time I have her in bits I will buy new ones because the splines are quite worn as Emiel said. I have machined a keyway to get me through a couple of seedings. I guess if you can afford it by replacement ones. Don't worry about using after market ones. I won't tell anyone...

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted March 27, 2006 20:30     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello,

After a lot of thoughts I decided to buy new axles. They costs me 96 euros (excl tax) each. Last Friday I wanted to place them. After I put the bearing bushes in place and make them the right diameter. (in Dutch we called it “ruimen”) I discovered that the length of the axle pin was about 10 mm to long. I remembered seen on internet sites that there are different lengths. At Sparex it’s 190 mm, at Bareco 200 mm and at Bepco 197 mm. Mine were 200 mm and I need 190 mm.
Now I wonder why there are different lengths. Anyone has an answer.

Regards Henk

[This message has been edited by Henk (edited March 31, 2006).]

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted March 31, 2006 20:38     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello,

Today I wanted to see what to do with the 10 mm longer front axle. Found out that the spline, on top of it, on the steeringlink side is not fitting. Has anyone had the same problems?

Regards Henk.

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Brian
Rules All Things Blue

Posts: 2824
From: United Kingdom
Registered: Feb 2002

posted April 01, 2006 10:49     Click Here to See the Profile for Brian   Click Here to Email Brian     Edit/Delete Message   Reply w/Quote
Henk,

Think I would take them back to where you got them and complain! Take yours along as a pattern. There were only one stub axle design for the Major (Right and Left) so there is no reason for differences. Unless they are for the E27N which I cannot comment on as I have no experience.

------------------
Kind regards
Brian

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted April 03, 2006 21:56     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello,
Today I took a closer look at the front axle. There where more things that did not fit. The position from the spline is wrong, and the hole for the stud didn't fit in the right angle. The axles are made by EBRO Spain. Maybe the front axle was modified by EBRO later on.
So I phoned the NH dealer and he will take them back. Now I'm just as far as few weeks ago. Seems like a never ending story.

Regards Henk

[This message has been edited by Henk (edited April 03, 2006).]

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Emiel
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Posts: 680
From: Etten GLD Netherlands
Registered: Nov 2002

posted April 03, 2006 23:07     Click Here to See the Profile for Emiel   Click Here to Email Emiel     Edit/Delete Message   Reply w/Quote
Hi,

According to the manual the spindles for E27N and E1ADKN are completely identical.

My advise is to try old20 in the Netherlands, or HPS, I'm quite sure they have the good ones.

Regards
Emiel

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted April 04, 2006 00:04     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello Emiel,

They came from Hps. Where can I find Old20 Netherlands? There's no site of it.

Regards
Henk

[This message has been edited by Henk (edited April 04, 2006).]

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BarryM
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Posts: 107
From: Australia
Registered: Jan 2005

posted April 04, 2006 08:57     Click Here to See the Profile for BarryM   Click Here to Email BarryM     Edit/Delete Message   Reply w/Quote
Henk & Brian,
The front wheel spindles E27N 3105B/E27N 3106B ran from March 1949 up to Tractor No. 1369225 in 1956. The change being an increase in the OD of the splines of .005" (very minor change). This changed the Part No. Prefix to E1A DKN. There appears to be no other changes Pre 1962 (I have a set of the Export Service Letters from 1945 to 1962).
There were various changes in the 1945/46 era including smaller splines.
Barry

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Emiel
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Posts: 680
From: Etten GLD Netherlands
Registered: Nov 2002

posted April 04, 2006 10:52     Click Here to See the Profile for Emiel   Click Here to Email Emiel     Edit/Delete Message   Reply w/Quote
Hi Henk

Please mail me and I give you the details!

Regards
Emiel

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Brian
Rules All Things Blue

Posts: 2824
From: United Kingdom
Registered: Feb 2002

posted April 04, 2006 14:09     Click Here to See the Profile for Brian   Click Here to Email Brian     Edit/Delete Message   Reply w/Quote
Barry,
My Ford parts book gives the E1ADKN 3105/ E1ADKN 3106 from 1952 with no E27N numbers, so looks like we were sending all old and unwanted stock over the ocean to you! History repeating itself!!! .

Have you any more history to the "Farm" Major yet?

------------------
Kind regards
Brian

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Emiel
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Posts: 680
From: Etten GLD Netherlands
Registered: Nov 2002

posted April 04, 2006 14:33     Click Here to See the Profile for Emiel   Click Here to Email Emiel     Edit/Delete Message   Reply w/Quote
Hi,

The part numbers you quote Brian are used for the @e7N as well.

The design changes for the kingpins during E27N were that the bearing diameters for the wheels have changed a couple of times and the thread diameter for the castelated nut/nut with clamp bolt.

The lenght and diamteter off the spindles in the axles should be identical, the bushes in the axle and the (adjustable) front axle have the same part numbers untill the intorduction off the Super Major, when a lubricated mounting for the axle to the tractor was introduced.

Regards
Emiel

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted April 15, 2006 23:14     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello,

I'm almost done with the axle repair. Thanks Emiel for the help. They fitted excellent.
Also almost done with my new site. Just the guest book is to be made. http://people.zeelandnet.nl/hmdetroije/
Check it out, and please let me know what you think about it.

Regards Henk

[This message has been edited by Henk (edited April 15, 2006).]

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Mac
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Posts: 161
From: Gowen, Michigan. U.S.A.
Registered: Jan 2005

posted April 16, 2006 03:48     Click Here to See the Profile for Mac   Click Here to Email Mac     Edit/Delete Message   Reply w/Quote
Hello,Henk
What a great site you have going! Great pictures of repairs along with how it went along on each repair! Keep up the good job. I enjoyed your site very much!!!!!!!!!
Best Regards
Mac

[This message has been edited by Mac (edited April 16, 2006).]

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Henk
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Posts: 502
From: Arnemuiden, The Netherlands
Registered: Nov 2004

posted April 26, 2006 23:06     Click Here to See the Profile for Henk   Click Here to Email Henk     Edit/Delete Message   Reply w/Quote
Hello,

My Major is back together again. After 7 weeks, I made a test ride yesterday. The new axles are working good. Runs like a Deere. (oeps slip of the pen) Runs smoothly. A lot of thinks had been fixed. New side lamps, a trailer contact, regulator and dashboard. Oil seals and new axle and bushing on the brake and clutch axle and of course the front axle completely rebuild and painted. After a wash and a painted exhaust she looks great. This evening I drove the Major to it’s new parking place, and Saturday 6 May I’m going the join in a road run. So let the fun begin.
This week I shall put some new pictures on the site and the photo album.
Thank to everyone who helped me out whit the problems.
http://people.zeelandnet.nl/hmdetroije/

Regards Henk

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